Calculation of core loss and copper loss in amorphous/nanocrystalline core-based high-frequency transformer

Abstract

Amorphous and nanocrystalline alloys are now widely used for the cores of high-frequency transformers, and Litz-wire is commonly used as the windings, while it is difficult to calculate the resistance accurately. In order to design a high-frequency transformer, it is important to accurately calculate the core loss and copper loss. To calculate the core loss accurately, the additional core loss by the effect of end stripe should be considered. It is difficult to simulate the whole stripes in the core due to the limit of computation, so a scale down model with 5 stripes of amorphous alloy is simulated by the 2D finite element method (FEM). An analytical model is presented to calculate the copper loss in the Litz-wire, and the results are compared with the calculations by FEM.