Breaking the Recycling Bottleneck of Thermosets via Bio-Tailoring Technology

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Abstract

Thermosets present significant recycling challenges due to irreversible chemical crosslinking, resulting in resource waste and environmental pollution. This paper introduces a new strategy for designing thermosets with excellent recycling properties driven by Bio-Tailoring technology, achieving amazing green sustainable development. These thermosets are a class of infusible and insoluble polymers owing to chemical crosslinking. The indole groups in the cross-linked network can be accurately identified and tailored by microorganisms, giving rise to the cross-linked network being tailored into new linear polymers and small molecule segments, named the Bio-Tailoring technology. Linear polymers can be used as a new plastic packaging material that involves high transparency and appreciable mechanical properties. Meanwhile, the cross-linked small molecule moiety is a fluorescent functional unit with a unique push-pull electronic structure that leads to color-changing under external stimulation and can be applied to anti-counterfeiting. Overall, this strategy provides an innovative solution for the sustainable recycling of thermosets and opens a new path for the environmental transformation of the plastics industry.

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Yu, J., Wang, H., Xu, Y., Wemegah, B., Lan, Y., Li, J., … Chang, G. (2025). Breaking the Recycling Bottleneck of Thermosets via Bio-Tailoring Technology. Advanced Science, 12(27). https://doi.org/10.1002/advs.202501617

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