Numerical estimation of bonding force of EPDM grommet parts with hollow shaft geometry

Abstract

A grommet is a representative component that fixes the position of a cable. It is made from hyper-elastic materials (rubber), such as ethylene propylene diene monomer (EPDM). The grommet and cable are conventionally fixed through bonding; however, this method has numerous disadvantages that can be improved through relevant research. To apply a fixing method using the elastic force of EPDM rubber, this paper presents an empirical equation for approximating the bonding force of EPDM grommet parts with a hollow shaft geometry. First, tensile tests and the inverse method were used to approximate the basic mechanical properties. The physical properties were derived through basic tests; furthermore, bonding force tests and the inverse method were used on a grommet with a hollow shaft structure. In addition, the Box-Behnken design of experiments was used to predict the amount of change in the bonding force according to the geometry variables. Finally, this study was validated by comparing the approximation results derived through the design of experiments with the analysis and bonding force test results.