Design of High-Modulus Asphalt Concrete for the Middle Layer of Asphalt Pavement

Abstract

This article investigates the application of high-modulus asphalt mixtures (HMM-13) in the intermediate layer of pavement, addressing rutting issues in asphalt pavements subjected to heavy traffic and high temperatures. The study utilized a 1% dosage of high-modulus modifier, and initially, the mix design of HMM-13 was determined using the gyratory compaction method. Subsequently, this study evaluated the road performance of HMM-13 through tests, including the −10 °C beam bending test, rutting tests at 60 and 70 °C, the freeze–thaw splitting test, and the single-axis compression dynamic modulus test. To ensure the effectiveness of the mixture’s on-site application, this study validated the raw material specifications at the construction site and adjusted the mix design accordingly. Water stability tests were also conducted. Finally, a survey of the mixing plant at the construction site was carried out, establishing the relationship between each bin’s flow rate and speed ratio. The suitable speed for the production of HMM-13 was calculated. The research results indicate that the optimal asphalt-to-aggregate ratio for HMM-13 is 4.2% (with a comprehensive asphalt-to-aggregate ratio of 5.2%), and the freeze–thaw splitting strength ratio can reach 84.2%. The dynamic stability is 11,217 cycles/mm at 60 °C and 6167 cycles/mm at 70 °C. The stiffness modulus at −10 °C is 5438 MPa, with a failure strain of 2049 με. At 10 Hz and 15 °C, the dynamic modulus is 15,488 MPa, and at 45 °C, it is 3872 MPa. All these indicators meet the requirements for construction technology and pavement performance.