Automatic configuration of OPC UA for industrial internet of things environments

Abstract

Software technologies play an increasingly significant role in industrial environments, especially for the adoption of Industrial Internet of Things (IIoT). In this context, the application of mechanisms for the auto-configuration of industrial systems may be relevant for reducing human errors and costs in terms of time and money, improving the maintenance and the quality control. OPC UA (OLE for Process Control Unified Architecture) systems are usually integrated into an industrial system to provide a standard way for setting a secure and reliable data exchange between industrial devices of multiple vendors and software systems. In this paper, a novel mechanism for the auto-configuration of OPC UA systems is proposed from an initial setup of industrial devices interconnected to a basic Ethernet network. The auto-configuration of the OPC UA is self-managed over the TCP/IP protocol. This mechanism allows automating the configuration process of the OPC UA server automatically from the programmable logic controller (PLC) devices connected to a basic Ethernet network. Once the PLC devices are identified, they exchange information directly with OPC using a Modbus protocol over the same Ethernet network. To test the feasibility of this approach, a case study is prepared and evaluated.