Processing metal powders via field assisted sintering technology (FAST): a critical review

Abstract

The current status of field assisted sintering technology (FAST) of structural metals from powder is critically reviewed. Recently, there have been significant increases in the uptake of FAST for metallic systems, composites and porous materials at the laboratory-scale. It is clear that FAST is tolerant of powder/particulate feedstock, allowing rapid production of materials, some of which would be challenging through conventional sintering techniques. Yet, the underlying mechanisms allowing this are not fully understood. Final specimen sizes tend to be small, which restricts rigorous mechanical assessment. This review demonstrates the clear benefits in transitioning laboratory-scale demonstrators to the industrial scale over the next few years. However, consideration will need to be given to size, throughput, and shape complexities to attract commercial investment.