Hydraulic Lifting and Rotating System Lifting Machinery Transmission Control Design

Abstract

With the continuous improvement of the level of intelligence in the construction machinery industry, as one of the core technologies in the hydraulic lifting and rotating system, the lifting transmission control system has become a key factor in determining the performance of the elevator. As a hydraulic lifting machine with high protection level and powerful functions, the mechanical transmission controller has been recognized by the market. This study is based on the design of lifting machinery transmission control of hydraulic lifting and rotating system and studies the lifting mechanism transmission system in the hydraulic lifting and rotating system required for engineering operation. According to the functional characteristics of the transmission controller of the lifting mechanism, the control system scheme is designed. On this basis, the system design of the lift machinery transmission control and, according to this design, the functions of driving speed control and transmission mode switching are studied. Starting from the movement mechanism of hydraulic continuous lifting technology, this research carried out the principle design of mechanical transmission control, related calculations, selection of hydraulic components, corresponding simulations, structural design of mechanical transmission, and tests of hydraulic power systems. Finally, the control system was verified through simulation experiments, and technical difficulties such as the liquid supply mode of the large-flow system, the selection of standby working conditions, and the reliability and safety design were solved. It can be seen from the simulation results that, as the displacement ratio increases, the system efficiency increases, reaching more than 70%. When the valve opening reaches 20° when the valve port is closed, the efficiency of the power control valve reaches 95%. It can be seen that the control system established in this study has more advantages in power and economy. The transmission control system of hoisting machinery designed in this study can give greater play to its transmission efficiency and significantly reduce the working time and intensity of the operator.