Engineering Poly(L-Lactic Acid)/Hydroxyapatite Scaffolds via Melt-Electrowriting: Enhancement of Osteochondral Cell Response in Human Nasal Chondrocytes

Abstract

Osteochondral repair remains challenging due to cartilage’s limited self-healing capacity and the structural complexity of the osteochondral interface, particularly the hypertrophic layer anchoring cartilage to bone. We fabricated melt electrowritten (MEW) poly(L-lactic acid) (PLLA) scaffolds incorporating 1%, 5%, and 10% hydroxyapatite (HAp) to provide a precise fiber architecture (~200 μm pores) and bone-mimetic biochemical cues. Human nasal chondrocytes (hNCs), currently in clinical trials for knee cartilage repair, were selected for their phenotypic plasticity and established safety profile, facilitating translational potential. HAp–PLLA scaffolds, especially at higher HAp contents, enhanced hNC adhesion, proliferation, mineralization, and maintenance of cartilage-specific ECM compared to PLLA alone. This work demonstrates the first high-HAp MEW-printed PLLA scaffold for osteochondral repair, integrating architectural precision with bioactivity in a clinically relevant cell–material system.