Design and performance evaluation of a multi-load and multi-source DC-DC converter for efficient electric vehicle power systems

Abstract

This paper introduces the design and comprehensive performance evaluation of a novel Multi-Load and Multi-Source DC-DC converter tailored for electric vehicle (EV) power systems. The proposed converter integrates a primary battery power source with a secondary renewable energy source—specifically, solar energy—to enhance overall energy efficiency and reliability in EV applications. Unlike conventional multi-port converters that often suffer from cross-regulation issues and limited scalability, this converter ensures stable power distribution to various EV subsystems, including the motor, air conditioning unit, audio systems, and lighting. A key feature of the design is its ability to independently manage multiple power loads while maintaining isolated outputs, thus eliminating the inductor current imbalance that is common in traditional systems. Experimental validation using a 100 W prototype demonstrated the converter’s ability to deliver stable 24 V and 48 V outputs from a 12 V input, with output voltage deviations kept within ± 1%, significantly improving upon the ± 5% deviations typically seen in existing converters. Furthermore, the system achieved an impressive 93% efficiency under variable load conditions. The modular nature of the converter makes it not only suitable for EV applications but also for a broader range of industries, including renewable energy systems and industrial power supplies. This paper concludes by discussing optimization strategies for future improvements and potential scaling of the technology for commercial use in sustainable energy applications.