Minimization of Air Consumption and Potential Savings of Textile Denim Fabric Manufacturing Process

Abstract

One of the most important aspects of Bangladesh’s textile industry is denim. Bangladesh now has a new opportunity thanks to the global demand for denim among fashion industry professionals. Entrepreneurs from Bangladesh provide denim products to well-known international merchants all over the world. The worldwide denim market is predicted to expand by roughly 8% through the year 2020. We must raise the standard of denim if we are to keep up with the expanding industry. In contrast to projectile and rapier systems, air-jet weaving machines nowadays can weave practically all types of yarns without any issues and at higher rates. Due to this, air-jet looms are an excellent substitute for other weft insertion techniques. This kind of device still has one significant flaw, though, and that is the enormous power consumption brought on by the creation of compressed air. Researchers and manufacturers of air-jet looms have therefore worked very hard to find a solution to this issue and achieve a huge reduction in air consumption without compromising loom performance or fabric quality. Therefore, the purpose of this project is to look into ways to decrease air consumption and reduce auxiliary selvedge waste without any decrease in loom performance and fabric quality on existing air-jet weaving looms which reduce the manufacturing costs with process improvement. Just updating the air pressure allowed a weaving mill to reduce air usage by 11 cfm. So, with just almost no cost, a company with 100 looms could save $0.15 M each year, on compressed air. Two new methods for decreasing process costs on air jet looms have also been developed by this project work.