Three-Dimensional Monolithically Self-Grown Metal Oxide Highly Dense Nanonetworks as Free-Standing High-Capacity Anodes for Lithium-Ion Batteries

Abstract

Transition metal oxides (TMOs) have been widely studied as potential next-generation anode materials, owing to their high theoretical gravimetric capacity. However, to date, these anodes syntheses are plagued with time-consuming preparation processes, two-dimensional electrode fabrication, binder requirements, and short operational cycling lives. Here, we present a scalable single-step reagentless process for the synthesis of highly dense Mn3O4-based nanonetwork anodes based on a simple thermal treatment transformation of low-grade steel substrates. The monolithic solid-state chemical self-transformation of the steel substrate results in a highly dense forest of Mn3O4 nanowires, which transforms the electrochemically inactive steel substrate into an electrochemically highly active anode. The proposed method, beyond greatly improving the current TMO performance, surpasses state-of-the-art commercial silicon anodes in terms of capacity and stability. The three-dimensional self-standing anode exhibits remarkably high capacities (>1500 mA h/g), a stable cycle life (>650 cycles), high Coulombic efficiencies (>99.5%), fast rate performance (>1.5 C), and high areal capacities (>2.5 mA h/cm2). This novel experimental paradigm acts as a milestone for next-generation anode materials in lithium-ion batteries, and pioneers a universal method to transform different kinds of widely available, low-cost, steel substrates into electrochemically active, free-standing anodes and allows for the massive reduction of anode production complexity and costs.