Decarbonizing Wastewater Systems: Thermal Energy Recovery from Sludge

Abstract

As the global imperative to decarbonize infrastructure intensifies, wastewater treatment plants (WWTPs) are emerging as critical nodes for implementing circular and energy-positive solutions. Among these, thermal energy recovery from sewage sludge presents a transformative opportunity to reduce greenhouse gas (GHG) emissions, enhance energy self-sufficiency, and valorize waste streams. While anaerobic digestion remains the dominant stabilization method in large-scale WWTPs, it often underutilizes the full energy potential of sludge. Recent advancements in thermal processing, including pyrolysis, gasification, hydrothermal carbonization, and incineration with energy recovery, offer innovative pathways for extracting energy in the form of biogas, bio-oil, syngas, and thermal heat, with minimal carbon footprint. This review explores the physicochemical variability of sewage sludge in relation to treatment processes, highlighting how these characteristics influence thermal conversion efficiency and emissions. It also compares conventional and emerging thermal technologies, emphasizing energy yield, scalability, environmental trade-offs, and integration with combined heat and power (CHP) systems. Furthermore, the paper identifies current research gaps and outlines future directions for optimizing sludge-to-energy systems as part of net-zero strategies in the water–energy nexus. This paper contributes to a paradigm shift toward sustainable, decarbonized wastewater management systems by reframing sewage sludge from a disposal challenge to a strategic energy resource.