Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI

Abstract

This study aimed to analyze the damage to the machine, look for the biggest trouble factor happen and the most important is the effect of the application of the concept of kaizen to skill up the performance of operators in CW machining maintenance division. In the analysis and handling of an engine failure, the authors use PDCA cycle (Plan, Do, Check, Action) and the application of kaizen to analyze it. From finding the highest cause of trouble that will be made the theme of improvement by collecting data on the check sheet engine trouble and Pareto diagram, analysis of existing conditions using 5W2H, causal analysis the occurrence of engine trouble using the fishbone chart, using the concept of kaizen, evaluation of the results, up to standardization and follow-up. From the analysis of damage to the machine and application FANUC machine kaizen concept, showed a decrease in engine trouble and the increase in skill up performance operator significantly, which is certainly very good impact in terms of engine performance. Of course the result is also impact both on the quality of the product that will be used by the customer