Leaching chalcocite in chloride media—A review

Abstract

Chalcocite is the most abundant secondary copper sulfide globally, with the highest copper content, and is easily treated by conventional hydrometallurgical processes, making it a very profitable mineral for extraction. Among the various leaching processes to treat chalcocite, chloride media show better results and have a greater industrial boom. Chalcocite dissolution is a two-stage process, the second being much slower than the first. During the second stage, in the first instance, it is possible to oxidize the covellite in a wide range of chloride concentrations or redox potentials (up to 75% extraction of Cu). Subsequently, CuS2 is formed, which is to be oxidized. It is necessary to work at high concentrations of chloride (>2.5 mol/L) and/or increase the temperature to reach a redox potential of over 650 mV, which in turn decreases the thickness of the elemental sulfur layer on the mineral surface, facilitating chloride ions to generate a better porosity of this. Finally, it is concluded that the most optimal way to extract copper from chalcocite is, during the first stage, to work with high concentrations of chloride (50–100 g/L) and low concentrations of sulfuric acid (0.5 mol/L) at a temperature environment, as other variables become irrelevant during this stage if the concentration of chloride ions in the system is high. While in the second stage, it is necessary to increase the temperature of the system (moderate temperatures) or incorporate a high concentration of some oxidizing agent to avoid the passivation of the mineral.