Batch Distillation Data for Developing Machine Learning Anomaly Detection Methods

Abstract

Machine learning (ML) holds great potential to advance anomaly detection (AD) in chemical processes. However, the development of ML-based methods is hindered by the lack of openly available experimental data. To address this gap, we have set up a laboratory-scale batch distillation plant and operated it to generate an extensive experimental dataset, covering fault-free experiments and experiments in which anomalies were intentionally induced, for training advanced ML-based AD methods. In total, 119 experiments were conducted across a wide range of operating conditions and mixtures. Most experiments containing anomalies were paired with a corresponding fault-free one. The dataset that we provide here includes time-series data from numerous sensors and actuators, along with estimates of measurement uncertainty. In addition, unconventional data sources – such as concentration profiles obtained via online benchtop NMR spectroscopy and video and audio recordings – are provided. Extensive metadata and expert annotations of all experiments are included. The anomaly annotations are based on an ontology developed in this work. The data are organized in a structured dataset and made freely available via https://doi.org/10.5281/zenodo.17395543. This new dataset paves the way for the development of advanced ML-based AD methods. As it includes information on the causes of anomalies, it further enables the development of interpretable and explainable ML approaches, as well as methods for anomaly mitigation.