A Review of Alfalfa Drying Technology and Equipment Throughout the Whole Process

Abstract

Alfalfa, as a high-quality forage crop, undergoes a drying process that is critical to its product quality and commercial value. This paper systematically reviews research progress on alfalfa drying technologies and equipment throughout the entire process. First, it proposes a comprehensive production technology model covering three core stages: drying pretreatment, drying conditioning and optimization, and product quality control. This model emphasizes adaptability to material characteristics, processing methods, product quality, and economic efficiency. Second, it delves into the drying mechanisms of alfalfa, detailing the forms of water presence (free water or bound water), migration pathways, and the three-stage water loss periods: constant rate, first falling rate, and second falling rate. It identifies “asynchronous drying of stems and leaves” as the core issue causing nutrient loss and technical challenges. Subsequently, a comprehensive review was conducted on pre-treatment equipment such as mowing and flattening, as well as various drying methods including natural drying, hot-air drying, solar drying, and microwave drying. The principles, characteristics, and impacts of these methods on alfalfa quality were evaluated. Additionally, a comprehensive quality assessment system for alfalfa hay was summarized, incorporating physical, chemical, and biological methods. Finally, future development directions are proposed: developing domestically produced, intelligent drying equipment; integrating clean energy to reduce energy consumption; and achieving precise control of drying processes through establishing multi-scale heat and mass transfer models. These efforts will advance China’s alfalfa drying industry toward standardization, integration, and intelligence, ensuring a stable supply of high-quality hay.