The Analysis of Effectiveness of Conveyor Belt Tensioning Systems

Abstract

The publication presents the evaluation of the effectiveness of belt tensioning systems based on the results of model laboratory tests. The types of tensioning devices most commonly used in industry were selected for testing: winch, gravity, pneumatic and follower. The evaluation of the efficiency of belt tensioning devices is complex, as the tensioning system is not autonomous and is only part of the belt conveyor equipment. Therefore, the publication presents the impact of belt tension force on the durability of basic conveyor components such as the belt and its joints, and drums. The characteristics of the tested belt tensioning devices are presented and the construction and research capabilities of the laboratory model of the belt conveyor are described. Measuring systems mounted on the conveyor are described in detail, enabling recording of variable conveyor operating conditions, measuring belt speed, driving force and belt stress. The results of the research are the experimental static characteristics of the most commonly used tensioning devices, which show the relationship between the drive moment and the belt tensioning force. Obtained characteristics will allow the development of guidelines for the design and selection of the most effective belt tensioning devices.