A user-friendly verification approach for IEC 61131-3 PLC programs

Abstract

Programmable logic controllers (PLCs) are special embedded computers that are widely used in industrial control systems. To ensure the safety of industrial control systems, it is necessary to verify the correctness of PLCs. Formal verification is considered to be an effective method to verify whether a PLC program conforms to its specifications, but the expertise requirements and the complexity make it hard to be mastered and widely applied. In this paper, we present a specification-mining-based verification approach for IEC 61131-3 PLC programs. It only requires users to review specifications mined from the program behaviors instead of model checking for specified specifications, which can greatly improve the efficiency of safety verification and is much easier for control system engineers to use. Moreover, we implement a proof-of-concept tool named PLCInspector that supports directly mining LTL specifications and data invariants from PLC programs. Two examples and one real-life case study are presented to illustrate its practicability and efficiency. In addition, a comparison with the existing verification approaches for PLC programs is discussed.