Development of low-cost inclination sensor based on MEMS accelerometers

Abstract

Rapid development of Micro Electro Mechanical Systems (MEMS) and the minimization of sensor cost, size and energy consumption in the last two decades leads to an effort to replace traditional sensors with their MEMS alternatives. The power consumption is one of the key problems, due to necessity to provide long term device power supply. Therefore a newly developed device was designed with the accent to low power consumption, to be able to operate with one small internal battery at range several months to years. The main goal was to develop a wireless monitoring system capable of continuous stability monitoring of various building structures. The sensor is designed to measure slow inclination variations or changes and in combination with variant designed for high frequency monitoring should represent complete solution of real time structure health monitoring. The STATOTEST compact measurement system is mainly composed of triaxial MEMS accelerometer as a sensing unit, motherboard containing IOT modules and battery, all placed in single waterproof box. The raw signal measured by MEMS accelerometer is preprocessed inside the unit and the data are sent to the cloud via LoRaWan, NBIoT or satellite. The results can be displayed, managed and exported through the web application. This paper presents current state of sensor development, refer to number of problems, which were solved during the process and deals with estimation of its accuracy characteristics in the laboratory conditions. During the laboratory experiment, small defined changes of inclination were performed and compared with values registered by the inclination sensor. The testing was performed before and after calibration procedures. After eliminating of accelerometers production errors, the accuracy of the unit measurement RMSE is less than 0.002° for the step change of 0.09°, tested in six different orientations of the sens or. One measurement is mean of 1000 measurements and its residual random error for one measurement is 2°x10e-5. Series of laboratory tests proved high short-term device accuracy in stable conditions. It is well known, that MEMS accelerometers strongly depend on the sensor temperature. To perform temperature compensation, we built own climate chamber, which is able to change automatically temperature of the several devices at once in specified ranges. Temperature compensation was then performed by using of polynomial approximation to obtain the field measurement accuracy close to laboratory conditions. This task is challenging because it is necessary to improve the proper material composition between the MEMS and the monitored structure and the device fixing methods.