Numerical investigation of gas-liquid two-phase flow inside PEMFC gas channels with rectangular and trapezoidal cross sections

Abstract

The dynamics of liquid water in the gas channels with rectangular sections (REC), trapezoidal sections with open angles of 60 degrees (T60), and trapezoidal sections with open angles of 72 degrees (T72) are numerically investigated via the volume of fluid method. The effects of the contact angle of the top and side walls (CATS), the water inlet configuration, and the air inlet velocity are studied based on the temporal evolution of gas-liquid interface, the water volume fraction (WVF), the water coverage ratio of the gas diffusion layer (GDL) surface (GWCR), and the pressure drop between the air inlet and the outlet. For the hydrophobic GDL surface and the hydrophilic top and side walls, the T72 provides the lowest WVF and GWCR of around 7 percent due to periodic pressure spikes. The REC and T60 show a higher WVF and a lower GWCR as most of liquid water moves along the channel while attached to the top wall. As the CATS increases from 60 to 120 degrees, the behaviors of liquid water become similar for the three cross-sectional shapes. The T72 shows especially similar results irrespective of the CATS. When the liquid water emergence is concentrated along the side wall, the T72 shows the best water removal characteristics. For all the three channel cross-sectional shapes, water slugs move faster and have smaller sizes as the air inlet velocity increases.