CFD Analysis of Sine Baffles on Flow Mixing and Power Consumption in Stirred Tank

Abstract

In order to enhance the fluid mixing in the stirred tank and reduce the power consumption under the condition of full baffle, a sinusoidal sawtooth baffle was established in the present study. Based on the Eulerian–Eulerian method, a numerical simulation of the mixed flow in the stirred tank was conducted, and the reliability of the simulation method was verified by means of PIV experiments. The different structural characteristics of a standard baffle and the sine baffle were compared, to explore the effect of the modified baffle on flow mixing and power consumption in the tank. The outcomes indicate that the sinusoidal sawtooth structure had the effect of reducing drag and shunting, which could lessen the backflow on the backside of the baffle, strengthen the intensity of fluid turbulence and strain rate, improve the uniformity of particle distribution, and significantly lower the power consumption. When the relative tooth height was 0.333 and the relative tooth width was 0.028, the power consumption was reduced by 11.7%.