Electrically Driven Interfacial Evaporation for High-Efficiency Steam Generation and Sterilization

Abstract

Electrically driven steam generation is a critical process for many heating-related applications such as sterilization and food processing. Current systems, which rely on heating up the bulk water to generate steam, face the dilemma in achieving a large evaporation flux and fast thermal response. Herein, we report a self-floating electrically driven interfacial evaporator for fast high-efficiency steam generation independent of the amount of loaded bulk water in the system. Through localized heating of the wicked water at the air-water interface, the evaporator has achieved an electrical-to-steam energy conversion efficiency of ∼90% at a heating power density of 10 kW/m2 and a fast thermal response of 20 s. The interfacial evaporation design not only achieves a high evaporation efficiency within a broad range of heating power densities by using different wicking materials, but also enables attaining a high evaporation temperature under low heating power densities by tuning the ratio of the vapor outlet area and the evaporation surface area. By integrating an interfacial evaporator within a sanitizer, the resultant system has demonstrated a faster steam temperature rise and superior steam sterilization performance than the commercial bulk heating-based approach.