Application of lean six sigma in energy saving lamp assembly process

Abstract

Lean Six Sigma is an improvement strategy. Stimulated by global high-profile enterprises including CE, Motorola, Pfizer and Boeing, increasingly number of enterprises select it and promote its implementation. It can be observed, as an important measure, to study Lean Six Sigma and how to effectively apply the management approache of it gives preference to further the development of enterprises. Attributing to the high demand in energy-saving lamp, herein energy-saving lamps manufacturing industry is selected. Taking its one-off assembly yield as an instance, we integrate the data pre-treatment into the Lean Six Sigma Management Process, employ specific DMAIC implementation pattern and apply measuring system analysis, SIPOC analysis, fishbone diagram, FMEA analysis etc. For analysis to reduce in-process defectives, improve first time success ro, thereby to have the operation cost lowered, company quality level lifted and company competitiveness enhanced.