A new concept on high-calcium flotation wastewater reuse

Abstract

Calcium ions are a kind of unavoidable ions in water. It has the deleterious effect on molybdenite flotation. High-calcium flotation wastewater (HCFW) was reused for flotation circuits after the pretreatment removing Ca2+ in from HCFW. The high cost of wastewater treatment limits HCFW reuse. In this paper, an efficient, innovative, low-cost and environmental-friendly flotation wastewater reuse technology was introduced. XLM, as a composite collector for molybdenite, is a mixture of diesel oil (DO) and polycyclic aromatic hydrocarbons (PAHs). It could reduce the deleterious effects of Ca2+ on the flotation of molybdenite in HCFW. Therefore, this was used to replace the pretreatment removing Ca2+ in from high Ca2+ wastewater and saved the cost of wastewater treatment. When XLM consists of 4 wt % PAHs and 96 wt % DO, it has better adaptability than DO in the different Ca2+ concentration of flotation water. The contact angle measurements indicated that PAHs, as a synergistic component of a composite collector, could adsorb on the edges of molybdenite in the presence of Ca2+ by forming PAHs-Ca2+-MoO42− structure to increase the contact angle of fine molybdenite particle and reduce the deleterious effects of Ca2+ on the flotation of molybdenite. The industrial-scale test further that demonstrated XLM can improve the molybdenite roughing recovery and grade by 1.8% and 3.46% compared with DO as the collector in high Ca2+ flotation wastewater. It is feasible and effective to replace high-cost wastewater treatment for molybdenum plants.