Digital Induction Motor Model Based on the Finite Element Method

Abstract

This article presents the design of a drive system for robots and manipulators, which is based on the finite element method of an induction motor. The design process involves constructing a computer-aided design (CAD) model of the induction motor, which enables the generation of design documentation and control programs for computer numerical control (CNC) tools for manufacturing motor parts or conducting further research. A CAD model is developed for performing a finite element analysis of the motor in the SolidWorks software based on the popular AIR63V2 motor. The design of the motor’s housing, rotor, and stator is developed. Additionally, the electrical parameters of the motor are calculated using Ansys Electronic Suite—Maxwell RMxprt, utilizing the classical analytical theory of electrical machines and the equivalent magnetic circuit method. This takes into account such effects as the non-linearity of electrical steel, the non-sinusoidality of the magnetic flux in the gap, and the displacement of electric current in massive conductors. A complete model of an induction motor for research has been created, enabling the study of dependencies of speed and electromagnetic torque of an induction motor. The natural frequency of the rotor is calculated, which ranges from 922 Hz to 1015 Hz. The obtained values of calculations of natural oscillations of the CAD model of the motor can be used for motor diagnostics. Furthermore, the created project in the Ansys software can be utilized to design an induction motor with its own characteristics, optimized for specific tasks.