Material processing of oil palm empty fruit bunches for use as raw material of conductive carbon paper

Abstract

Empty fruit bunches of oil palm is a by-product of the palm oil industry that contains a high element of carbon. This by-product can be processed into a conductive carbon paper that could be applied as fuel cell electrodes. Carbon paper for this application must be conductive, porous, and hydrophobic. Utilization of oil palm empty fruit bunches begins with the carbonization process at a temperature of 500oC that produced charcoal. It is followed by heating at temperature of 900oC and 1300oC. To obtain the carbon paper, powdered charcoal with polymer binder (PEG and EVA) were mixed in solvent and molded using tape casting method. This process successfully produced carbon paper with dimensions of ±(20x20) cm2 and a thickness of 0.1-0.3 mm. Properties of carbon paper were characterized and analyzed in terms of electrical conductivity, porosity, hydrophobic property, and microstructure. Polytetrafluoroethylene (PTFE), a hydrophobic agent, was treated on carbon paper to enhance the hydrophobicity of the carbon paper. PTFE coating on the surface of the carbon paper could change their physical properties. Carbon paper shows excellent properties in terms of porosity and hydrophobicity. Whereas, its electrical property needs to be improved further by increasing the pyrolysis temperature. But overall, this might show a potential GDL material for PEMFC.