Development and implementation of an algorithm for preventive machine maintenance

Abstract

This paper aims to develop a maintenance optimization model to maintain a high level of efficiency and reliability of the machinery. The methodological approach is based on preventive maintenance through the partial or total replacement of critical components. Although an intermediate intervention control, the focus is on a particular machine that has stopped several times, reducing its operational availability and resulting in a high cost of non-production. This study uses a Weibull model to analyze and optimize the correct maintenance process of the machinery considered. The failure data are then analyzed and scheduled. The final purpose is to standardize the operators' intervention procedures to reduce the time for the same interventions.