Interlocking Block Assembly

Abstract

This paper presents a design for interlocking blocks and an algorithm that allows these blocks to be assembled into desired shapes. During and after assembly, the structure is kinematically interlocked if a small number of blocks are immobilized relative to other blocks. There are two types of blocks: cubes and double-height posts, each with a particular set of male and female joints. Layouts for shapes involving thousands of blocks have been planned automatically, and shapes with several hundred blocks have been built by hand. As a proof of concept, a robot was used to assemble sixteen blocks. The paper also describes a method for assembling blocks in parallel.