Minimizing crack energy release rate by topology optimization

Abstract

Fatigue cracked primary aircraft structural parts that cannot be replaced need to be repaired by other means. A structurally efficient repair method is to use adhesively bonded patches as reinforcements. This paper considers optimal design of such patches by minimizing the crack extension energy release rate. A new topology optimization method using this objective is developed as an extension of the standard SIMP compliance optimization method. The method is applied to a cracked test specimen that resembles what could be found in a real fuselage and the results show that an optimized adhesively bonded repair patch effectively reduces the crack energy release rate.