Detection and Classification of Rolling Bearing Defects Using Direct Signal Processing with Deep Convolutional Neural Network

Abstract

Currently, great emphasis is being placed on the electrification of means of transportation, including aviation. The use of electric motors reduces operating and maintenance costs. Electric motors are subjected to various types of damage during operation, of which rolling bearing defects are statistically the most common. This article focuses on presenting a diagnostic tool for bearing conditions based on mechanic vibration signals using convolutional neural networks (CNN). This article presents an alternative to the well-known classical diagnostic tools based on advanced signal processing methods such as the short-time Fourier transform, the Hilbert–Huang transform, etc. The approach described in the article provides fault detection and classification in less than 0.03 s. The proposed structures achieved a classification accuracy of 99.8% on the test set. Special attention was paid to the process of optimizing the CNN structure to achieve the highest possible accuracy with the fewest number of network parameters.