Fabrication of macroporous biomorphic SiC from cellulose nanofibers aerogel

Abstract

The biomorphic Silicon Carbide (BioSiC) ceramic with highly interconnected porous three-dimensional (3D) structure was fabricated by utilizing balsa wood cellulose nanofibers aerogel as the biotemplate and polycarbosilane (PCS) as the preceramic precursor. Evolution of morphology, composition, and pore properties from untreated wood to porous BioSiC was investigated systemically. The shrinkage and weight gain during pyrolysis was discussed. It was found that the structure of as-synthesized BioSiC was related to the microstructure of wood aerogel template and the concentration of PCS precursor. The proper microstructure of cellulose skeleton which was essential for the infiltration process could obtained by removing lignin and hemicellulose appropriately. The optimum PCS content was 40 wt. % for easy infiltration and proper SiC content. The results revealed that the dredged skeleton of cellulose was reproduced perfectly by PCS ceramization. The obtained BioSiC presented high porosity (61.03%) and low density (0.86 g/cm3) with good Darcy permeability (19.22 mD).