Molecular dynamics study of anti-wear erosion and corrosion protection of PTFE/Al2O3 (010) coating composite in water hydraulic valves

Abstract

Cavitation erosion and corrosion commonly occur on the surface of fluid dynamic system components, mostly water hydraulic valves, causing the failure of metal parts. The cavitation erosion model describes the solid material with a yield strength deformed under the water hammer’s stress force. Coating of polytetrafluoroethylene (PTFE) on Al2O3 (010) was created by varying the chain length of polytetrafluoroethylene. Calculations were conducted by molecular dynamic (MD) simulations. This study shows that the K10 and K20 chain lengths’ mechanical properties possess negative elastic, shear, and bulk modulus values. We have found that the K10 chain length composition shows the high results of binding energy and negative bulk modulus of 6267.16 kJ/mol and −3709.54 GPa, respectively. The K10 chain length was observed to possess a higher cohesive energy density (CED) and solubility parameter of (6.885 ± 0.00076) × 109 J/m3 and (82.974 ± 0.005) (J/cm3)0.5, respectively. It was also found that increasing the chain length contributes to decreasing the binding energy and solubility parameter of PTFE/Al2O3 (010) composition. These results are vital for overcoming the repetitive regime of high compressive strength of water microjets on the valves’ material surface. Improved values of the cohesive energy density and solubility parameters imply the water’s superior hydrophobic effect.