Production of hydrogen using plastic waste via Aspen Hysys simulation

Abstract

Plastic waste is being manufactured for the production of hydrogen. The amount of plastic waste collected annually is 189,953 tonnes from adjacent nations like Indonesia and Malaysia. Polyethylene (PE), Polypropylene (PP), Polyethylene Terephthalate (PET), Polyvinyl chloride (PVC), and Polystyrene (PS) are the five most prevalent forms of plastic found in most waste. Pyrolysis, water gas shift and steam reforming reaction, and pressure swing adsorption are the three main phases utilized and studied. In this research, authors examines the energy consumption on every stage. The plastic waste can be utilized to manufacture many hydrocarbons using the pyrolysis reaction. For this process, fast pyrolysis is being used at a temperature of 500 °C. A neutralization process is also needed due to the presence of Hydrochloric acid from the pyrolysis reaction, with the addition of sodium hydroxide. This is being carried to prevent any damage to the reactor during the process. Secondly, the steam reforming process continues after the water gas shift reaction has produced steam and carbon monoxide, followed by carbon dioxide and hydrogen formation. Lastly, pressure swing adsorption is designed to extract H2S and CO2 from the water gas shift and steam reforming reaction for greater purity of hydrogen. From the simulation study, it is observed that using various types of plastic waste procured (total input of 20,000 kg per hour of plastics) from, Brunei Darussalam, Malaysia and Indonesia, can produce about 340,000 tons of Hydrogen per year. Additionally, the annual profit of the Hydrogen production is estimated to be between $ 271,158,100 and $ 358,480,200. As per the economic analysis, it can be said that its a good to start hydrogen production plant in these regions.