Numerical Simulation and Experimental Study on Sediment Wear of Fixed Guide Vanes of Hydraulic Turbines in Muddy River Based on Discrete Phase Model

Abstract

The erosion of the fixed guide vane of a hydraulic turbine by sandy water is influenced not only by flow velocity and mud concentration but also by the direction and speed of the sandy water over the surface. This study aims to investigate the erosive effect of sediment-laden water on a specific type of hydraulic turbine’s fixed guide vane, validate the efficacy of the discrete phase model (DPM) in simulating wear on the fixed guide vane, and identify the critical areas of wear on its surface. To achieve these objectives, the wear model and DPM model are employed to conduct numerical simulations on the fixed guide vane. Additionally, samples of sand are collected from the power station site, and laboratory tests are conducted on the hydraulic turbine’s flow passage components using actual sediment concentration and sand-to-water ratio to determine the sediment wear conditions. The numerical simulation results of the guide vane’s surface wear rate are compared with the experimental data to verify the wear condition of the fixed guide vane under its rated working condition. These findings serve as a reference for the later-stage design of erosion-resistant solid guide vanes for hydraulic turbines.