Influence of different polishing materials in the material removal of steel samples

Abstract

The quality of injection moulded polymer optic parts depends on the surface finish of the respective mould. In order to improve and control the surface finish of the mould it is important to be able to keep the material removal constant during the polishing process of these moulds. This will provide a tactical material removal therefore allowing a controlled correction of the mould’s surface geometry. The aim of this work is to study the influence of different polishing materials in the material removal rate and its reproducibility during the polishing process of hardened steel. Different polyurethane polishing materials with different fillers were tested. It was observed that the filler material of the polyurethane is crucial in order to obtain constant and reproducible results. Experiments were carried out with an industrial robot and the material removal’s depth value was compared.