Dynamics and effective distance of gas–liquid two-phase swirling flow induced by vortex tools

Abstract

Based on the mechanistic model of the two-phase swirling annular flow behavior, a calculation method for the effective distance of vortex tool is obtained by taking Kelvin–Helmholtz instability into account. The rationality of the proposed method is validated by comparing the predicted liquid film thickness and pressure under non-swirling flow with the commonly used correlations. Then, the influences of gas–liquid ratio, helix angle, and hub diameter of vortex tool on the liquid film thickness, pressure drop, and effective distance have been analyzed. Results show that the presence of the vortex tool causes the decrease in the liquid film thickness and increase in the pressure drop. The liquid film thickness increases gradually as the helix angle and the hub diameter increase, and the larger helix angle results in smaller pressure drop. The effective distance increases with an increase in the gas–liquid ratio and decreases with an increase in helix angle and hub diameter. A sudden decrease occurs when the helix angle exceeds 60°. The gas–liquid ratio and helix angle are more dominant factors than the hub diameter on the liquid film thickness, pressure drop, and effective distance.