Engineering challenges and solutions in the design of an exploratory re-entry from the intermediate casing in the Colombian sub-Andean basin: Case study

Abstract

The formations and structures in Niscota, a field under exploration in the Colombian sub-Andean basin, are characterized by their high tectonic-geomechanical and sedimentological complexity as their southern neighbors, Pauto and Floreña. This means that the exploration projects (especially the drilling of wells) are expensive, delayed, and with risk structures with high impacts (evaluated in terms of time and cost). A solution to reduce costs on exploration projects is to reuse existing wells through re-access projects with significant displacements, aiming to different directions of the structure under exploration. However, these types of prospects lead to face technical, operational, and organizational challenges, for which important engineering detail and organizational maturity are required. In this article, we present a case study where it is provided the solutions for the following challenges: Evaluation of the settling point of the diversion bucket and the associated risks; assessing the risk of string fatigue during and after milling operations; 11.75 in. siding window metal trim handling; 11.75 in. cladding window drilling parameter map; drilling in a direction orthogonal to the dip in the fault zone, and drilling in 10.625 in with curvatures greater than 4.5°/100 ft in hard and interbedded rock along with the management of geological uncertainty in areas of low seismic resolution. Additionally, the success factors are presented from the project management perspective and process safety, which allowed satisfactory earned value. Finally, the solutions proposed to the previous challenges and the efficient management of the project allowed to achieve the lowest non-productive time (NPT) of the field even compared to similar projects on similar south fields (up to 7% less) saving 1.7 million dollars.