Overview of hydrogen-resistant alloys for high-pressure hydrogen environment: on the hydrogen energy structural materials

Abstract

With the progressive expansion of hydrogen fuel demand, hydrogen pipelines, hydrogen storage cylinders and hydrogen refuelling stations (HRSs) are the primary components of hydrogen energy systems that face high-pressure hydrogen environments. Hydrogen embrittlement (HE) is a typical phenomenon in metallic materials, particularly in the high-pressure hydrogen environment, that causes loss of ductility and potentially catastrophic failure. HE is associated with materials, the service environment and stress. The primary mechanisms for explaining the HE of materials are hydrogen-enhanced decohesion, hydrogen-induced phase transformation, hydrogen-enhanced local plasticity, adsorption-induced dislocation emission and hydrogen-enhanced strain-induced vacancy. To reduce the risk of HE for metallic structural materials used in hydrogen energy systems, it is crucial to reasonably select hydrogen-resistant materials for high-pressure hydrogen environments. This paper summarizes HE phenomena, mechanisms and current problems for the metallic structural materials of hydrogen energy systems. A research perspective is also proposed, mainly focusing on metal structural materials for hydrogen pipelines, hydrogen storage cylinders and hydrogen compressors in HRSs from an application perspective.