Design improvement of automated gallon washing machine to minimize musculoskeletal disorders (MSDs) in CV Barokah Abadi using ergonomic function deployment (EFD) approach

Abstract

In the production activity of Bottled Drinking Water (AMDK) in CV Barokah Abadi there is a gallon washing station. At the work station it involves three stages of activity such as washing and rinsing the outside of the gallon, spraying the inside of the gallon and rubbing the inside of the gallon which is done in a separate place. Distribution of Nordic Body Map (NBM) questionnaires showing employee complaints data at gallon washing stations where workers complained of pain in the right upper arm, right forearm and right wrist respectively 88% and workers also complained of pain in the waist and The right hand respectively by 81%. Ergonomic gallon washer is one way to minimize the risk of MSDs. The design begins with an ergonomic evaluation of the existing conditions and the concept of the initial design of the gallon washer. The evaluation is utilized for consideration of design improvements with the utilization of Ergonomic Function Deployment (EFD) in order for the product concept to conform to the ECSHE principle (Effective, Comfortable, Safe, Healthy and Efficient). The tool improvement design can minimize the risk of MSDs seen from the worker's posture while using an ergonomic washer.