Prediction of Preheating Temperatures for S690QL High Strength Steel Using FEM-Simulation for High Power Laser Welding

Abstract

This study investigates a method for predicting the effect of preheating temperatures on the resulting hardness for high power laser welding of high strength steel. An FEM model is introduced containing a hardness calculation based on an existing model. Moreover, the hardness values of experimental results have been measured in order to show the performance of the model. The hardness calculation requires the chemical composition and the t8/5-time at the point of measurement. It is claimed that a calibration of the melt pool width and depth at room temperature only is enough to get reasonable results from the FEM-model for higher preheating temperatures. From the experimental result of a single experiment the width of a weld seam and the depth was deducted. In this study experiments have been done at various preheating temperatures in order to show the correlation between the model and the experimental results at various temperatures. The hardness equation provides suitable results in the verification with the measurements. The prediction of preheating temperature can be done with the resulting t8/5-time of the FEM-model. This method can decrease the amount of time and costs within a production according to testing and analyzing a matrix of process parameters. Moreover it is concluded that this methodology might be used for single item production.