This work presents the results of experimental research regarding cutting force, chatter frequency and amplitude for different cooling conditions in profiling of AlCu4MgSi aluminium alloy. The following conditions were analyzed: dry cutting, cooling with water-based emulsion, MQL and MQCL. It was determined that cooling and lubricating conditions in the cutting zone have a minimal effect on machining forces in the following range of parameters: cutting speed 300–600 m/min, depth of cut 1–2 mm, feed rate 0.1–0.5 mm/rev. Therefore, a conclusion to introduce dry machining to cut down costs was formed. Changes in cutting force components can be described by the following relation: Fc ≈ Fp > Ff. The intensity of the effect of technological parameters on cutting force components decreases in the direction of f → ap → vc. It was proven that by analyzing changes of cutting force in machining time, possibilities of chatter occurrence for different machining conditions can be assessed.
CITATION STYLE
Feldshtein, E., & Nieslony, P. (2019). Forces and process dynamics in profiling of AlCu4MgSi aluminium alloy. In Lecture Notes in Mechanical Engineering (pp. 398–406). Pleiades journals. https://doi.org/10.1007/978-3-319-99353-9_42
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