Flexible and reconfigurable layouts in complex manufacturing systems

Abstract

This paper studies the Facility Layout Problem (FLP) of a first tier supplier in the automotive industry. This complex manufacturing system involves multiple facilities, complex products, and layout reconfiguration constraints. One of the key requirements of this particular system is the need for high levels of flexibility in the reconfiguration of the layouts. This problem is formulated as a mixed-integer programming (MIP), based on a FLP model with multiple objectives and unequal areas. The model allows for two reconfiguration types: small and large changes. We explore the application of optimization methodologies to produce efficient and flexible layouts. © IFIP International Federation for Information Processing 2013.