Microstructure engineering from metallic powder blends for enhanced mechanical properties

Abstract

The present work focuses on the transformation of high-purity Ni powder blends of controlled volume fractions (40 and 60 %) of nanometre-sized (100 nm) and micrometre-sized (544 nm) particles into bulk samples as part of a strategy for producing ultrafine-grained materials usefully exhibiting both strength and ductility. The process involved cold isostatic pressing at 1.5 GPa and sintering. The resulting bulk samples had relative densities near 95 %, were texture-free, and exhibited two different grain size distributions with an average value of 600 30 nm. The mechanical properties were investigated by compression and microhardness tests, both at room temperature, and compared to the behaviour of a sample processed from micrometre-sized powder only. Samples prepared from the blends exhibited high yield stresses of 440 and 550 MPa after compression, and they did sustain work hardening. Tests conducted before and after compression up to 50 % deformation showed the same relative amount of hardness increase around 20 %, which was three times lower than that of the monolithic sample for which a decrease of the average grain size close to 26 % was measured. © 2010 IOP Publishing Ltd.