Valorization of insulation cellulose waste as solid biomass fuel

Abstract

This paper investigates the ability of insulation cellulose fiber powder (CFP) to be pelletized for its valorization as biomass fuel. CFP is a waste originating from insulation cellulose manufacturing that lacks any method of valorization because of its boron salts content. A sugar byproduct and lignosulfonate (LS) were considered as binders for the pellet manufacturing process. Physical tests were carried out to characterize the pellets’ performance. Chemical and combustion tests were considered to state the pellets’ potential as a green energy source. Raw CFP showed good ability in its pelletization and durability in the range of 15–30% of moisture content. The pellet’s density decreased as water content increased. Binders increased the pellet’s length before and after the durability test. Binders also increased the CFP pellet’s water absorption, demonstrating a potential decrease in durability against environmental factors. Binders also decreased the lower heating value. Ultimate analysis showed a slight Nitrogen increase in both binder combinations that could potentially raise the pollutant NOx combustion emissions. All the combinations showed adequate combustion characteristics, but binders increased ash production. Additives decreased the CFP volatile matter content and increased the fixed carbon, which could facilitate a more stable combustion. DTA curves showed a mass loss rate decrease in the volatile stage for the binder combinations, which also could be considered as an indicator of a more stable combustion. The ashes’ chemical compositions when analyzed by XPS showed boron contents oscillating between 10.03% and 16.42%, demonstrating the possibility of recovering them from the combustion ashes.