Improvement of ore recovery efficiency in a flotation column cell using ultra-sonic enhanced bubbles

Abstract

The ore process flotation technique is enhanced by using external ultra-sonic waves. Compared to the classical flotation method, the application of ultrasounds to flotation fluids generates micro-bubbles by hydrodynamic cavitation. Flotation performances increase was modelled as a result of increased probabilities of the particle-bubble attachment and reduced detachment probability under sonication. A simplified analytical Navier-Stokes model is used to predict the effect of ultrasonic waves on bubble behavior. If the theory is verified by experimentation, it predicts that the ultrasonic waves would create cavitation micro-bubbles, smaller than the flotation bubble added by the gas sparger. This effect leads to increasing the number of small bubbles in the liquid which promote particle-bubble attachment through coalescence between bubbles and micro-bubbles. The decrease in the radius of the flotation bubbles under external vibration forces has an additional effect by enhancing the bubble-particle collision. Preliminary results performed on a potash ore seem to confirm the theory.