Beyond Microplastics: Implementation of a Two-Stage Removal Process for Microplastics and Chemical Oxygen Demand in Industrial Wastewater Streams

Abstract

Wastewater from plastic manufacturing or processing industries is often highly polluted with microplastics (MPs) and high levels of oxidizable organic matter, which results in a high chemical oxygen demand (COD). When industrial wastewater enters wastewater streams, the high microplastic load is a high burden for municipal wastewater treatment plants (WWTPs), as they are not sufficiently removed. To prevent MP from entering the WWTPs, an upstream prevention method is essential. This paper presents a pilot-scale plant study for the removal of MP and COD from industrial wastewater that was tested on-site at a plastic manufacturer in Germany. Eight test phases were performed over 3 months, with each test phase processing 1 m3 wastewater and four treatments. Per test phase, 12 samples were analyzed for 5 parameters: COD, total suspended solids (TSSs), particle count, pH, and turbidity. The results showed an average decrease in MP by 98.26 ± 2.15% measured by TSSs and 97.92 ± 2.31% measured by particle count. This prevents the emission of 1.1 kg MP/m3 water and an estimated 2.7 t MP/year. The COD was reduced efficiently by 94.3 ± 8.9%. Besides MP and COD, this treatment allows reuse of water and agglomerates, resulting in a reduction in the CO2 footprint.