Quantitative pore characterization of polyurethane foam with cost-effective imaging tools and image analysis: A proof-of-principle study

Abstract

This study investigated the pore characterization of polyurethane (PU) foam as a necessary step in water filtration membrane fabrication. Porous material characterization is essential for predicting membrane performance, strength, durability, surface feel, and to understand the transport mechanisms using modeling and simulations. Most existing pore characterization techniques are relatively costly, time-consuming, subjective, and have cumbersome sample preparations. This study focused on using three relatively inexpensive imaging systems: a black box, Canon camera (EOS760D), and LaserJet scanner (M1132 MFP). Two standard, state-of-the-art imaging systems were used for comparison: a stereomicroscope and a scanning electron microscope. Digital images produced by the imaging systems were used with a MATLAB algorithm to determine the surface porosity, pore area, and shape factor of the polyurethane foam in an efficient manner. The results obtained established the compatibility of the image analysis algorithm with the imaging systems. The black box results were found to be more comparable to both the stereomicroscope and SEM systems than those of the Canon camera and scanner imaging systems. Indeed, the current research effort demonstrates the possibility of substrate characterization with inexpensive imaging systems.