Fabrication of defect-free cellulose acetate hollow fibers by optimization of spinning parameters

Abstract

Spinning of cellulose acetate (CA) with the additive polyvinylpyrrolidone (PVP) in N-methyl-2-pyrrolidone (NMP) solvent under different conditions was investigated. The spinning parameters of air gap, bore fluid composition, flow rate of bore fluid, and quench bath temperature were optimized based on the orthogonal experiment design (OED) method and multivariate analysis. FTIR and scanning electron microscopy were used to characterize the membrane structure and morphology. Based on the conjoint analysis in Statistical Product and Service Solutions (SPSS) software, the importance of these parameters was identified as: air gap > bore fluid composition > flow rate of bore fluid > quench bath temperature. The optimal spinning condition with the bore fluid (water + NMP (85%)), air gap (25 mm), flow rate of bore fluid (40% of dope rate), and temperature of quench bath (50 °C) was identified to make high PVP content, symmetric cross-section and highly cross-linked CA hollow fibers. The results can be used to guide the spinning of defect-free CA hollow fiber membranes with desired structures and properties as carbon membrane precursors.