High pressure gas atomization (HPGA) is a technique for the manufacture of fine spherical metal powders. Supersonic gas jets are used to disrupt a stream of liquid metal into droplets which then solidify in flight. We construct a CFD model for gas flow within a gas atomizer which is compared against high-speed video footage of a research scale atomizer. Good agreement between simulation and experiment is found for the presence of Prandtl-Meyer waves on the surface of the spray cone. The simulation also reproduces the location of the recirculation zone below the melt delivery nozzle. Simulation results indicate a radially outward flow from the bore of the melt nozzle to the circumferential edge which would facilitate pre-filming.
CITATION STYLE
Mullis, A. M., Ashok Kumar, A. P., & Borman, D. J. (2018). CFD modelling of high pressure gas atomization of liquid metals. In Minerals, Metals and Materials Series (Vol. Part F3, pp. 77–84). Springer International Publishing. https://doi.org/10.1007/978-3-319-72059-3_8
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