A Model Scale Test Method for the Piston Ring-Cylinder Liner Tribosystem of Internal Combustion Engines

Abstract

Rising technical standards of customers, legal requirements and the trend to minimize maintenance effort raise the thermal, mechanical and tribological loads on components of combustion engines. In this regard, emphasis is laid on improving the piston ring-cylinder liner tribosystem, one with the highest energy losses. An efficient performance has to be guaranteed during its lifetime. Tribological investigations could be carried out on engine test benches, but they are highly cost-intensive and time-consuming. Therefore, a damage-equivalent test methodology was developed with the analogous tribological model, “ring-on-liner”. The research was carried out under two characteristic operating conditions. One with a “standard” operating system, modelled in line with ideal lubrication conditions, and the other “extreme abrasive” operating system, typical to a system running on a lubricant contaminated by abrasive particles. To optimize the tribological loading capacity of the cylinder liner, with focus on these two operating conditions, numerous nitride coatings have been investigated. The key aspects being seizure resistance, running-in characteristics and long term wear behaviour. © 2010, Versita. All rights reserved.